Design for Lean Six Sigma: A Holistic Approach to Design and Innovation精益六西格玛设计：增长与创新整体研究

作者： Rajesh Jugulum 著

出 版 社：

出版时间： 2008-4-1字数：版次： 1页数： 299印刷时间： 2008/04/01开本： 16开印次： 1纸张： 胶版纸I S B N ： 9780470007518包装： 精装内容简介

Design for Lean Six Sigmais the only book that employs a "road-map" approach to DFSS, which allows corporate management to understand where they are in the process and to integrate DFSS methodology more fully into their overall business strategy. This is a similar approach to that used by Forrest Breyfogle in his successful book: "Implementing Six Sigma, 2E". This approach will allow corporate management to understand where they are in the process and to integrate DFSS methodology more fully into the overall business strategy. Another important aspect of this book is its coverage of DFSS implementation in a broad range of industries including service and manufacturing, plus the use of actual cases throughout.

作者简介：

Dr. Rajesh Jugulum is a Vice President of the Global Wealth and Investment Division of Bank of America. He is also affiliated with the robust design group at the Massachusetts Institute of Technology. He has published several articles in leading technical journals andmagazines and coauthored two books related to Mahalanobis-Taguchi Strategy and Computer-Based Robust Engineering with Dr. Genichi Taguchi, in addition to holding a U.S. patent. He is the recipient of the 2002 American Society for Quality's Feigenbaum Medal and the 2006 International Technology Institute's Rockwell Medal. He was inducted into the World Level of the Hall of Fame for Engineering, Science, and Technology in 2006 and in the same year, was listed in Who's Who in the World by Marquis Who's Who publication board. He was featured as the "Face of Quality" in September 2001 issue of Quality Progress.

Dr. Philip Samuel is the Chief Innovation Officer for the Breakthrough Management Group, a management consulting firm specializing in performance excellence and innovation. He has been active in the management of innovation, design, and operations areas for over twenty years. He has consulted with numerous industrial and governmental organizations including Alberta Research Council, Ameriprise Financial, AXA, Baxter BioScience, BMW, ConocoPhillips, Environment Canada, Hess Corporation, Hitachi Global Storage Technologies, Johnson Controls, Kaiser Permanente, Merrill Lynch, McKesson, National Research Council of Canada, Rhodia, Schlumberger, Saint-Gobain, and Textron. He holds a PhD from the University of Calgary and an MBA from Arizona State University.

目录

Dedication

Acknowledgements

Preface

1 Introduction

1.1 The Goal

1.2 Robust DFSS -The State of the Art

1.3 Approach

1.4 Guide to this book

2Driving Growth through Innovation

2.1 Delivering On the Promise

2.2 Creating Better Promise

2.3 Ambidextrous Organization

2.4 Platforms for Growth

2.5 Innovation and Design

2.5.1 Managing the Paradox of Preservation and Evolution

2.6 Conclusions

3 Process for Systematic Innovation

3.1 Balanced Innovation Portfolio

3.2 Effective Teams for Collaboration

3.3 Execution Process for Innovation Projects

3.4 Techniques and Tools

3.5 Climate for Innovation

4 Lean Six Sigma Essentials

4.1 Origins of Six Sigma

4.2 Six Sigma Approach

4.2.1 Variation is the Enemy!

4.3 Origins of Lean

4.3.1 Waste is the Enemy!

4.4 Lean Six Sigma: Faster, Better and Cheaper

5 Deploying Design for Lean Six Sigma (DFLSS)

5.1 Deploying DFLSS

6 Capturing the Voice of the Customer

6.1 Defining Elements of Customer-Producer Relationship

6.2 Customer Expectations

6.3 Methods of Collecting Customer Expectations

6.4 Research Ethics

7 Design Axioms and Their Usefulness in DFLSS

7.1 Design Axioms

7.2 Domain Thinking

7.3 Design of a Software System

7.3.1 Designing MTS software

7.4 Design of a system that will market sporting goods

7.5 Design of a fan belt/pulley system

7.6 Use of Design Principles in an Academic Department

7.6.1 Mechanical Engineering Department at MIT

7.6.2 FR-DP Identification

7.6.3 Actions Taken

7.7 Design of a University System That Will Teach Students Only Through Internet

8 Implementing Lean Design

8.1 Key Principle of Lean Design

8.2 Strategies for Maximizing Value And Minimizing Costs And Harm8.3 Modular Designs

8.4 Value Engineering

8.5 3P Approach

9 Theory of Inventive Problem Solving (TRIZ)

9.1Introduction to TRIZ

9.2 TRIZ Journey

9.2.1 TRIZ Roadmap

9.2.2 Ideality Equation

9.2.3 Itself method

9.2.4 TRIZ analysis tools

9.2.5 TRIZ database tools

9.3 Case Examples of TRIZ

9.3.1 Improving Process of Fluorination

9.3.2 CMM support problem

9.4 Robustness through inventions

9.4.1 What is a Robustness Invention

9.4.2 Research Methodology

9.4.3 Results of the Patent Search

9.4.4 Robust Invention Classification Scheme

9.4.5 Signal Based Robust Invention

9.4.6 Response Based Robust Invention

9.5.7 Noise Factor Based Robust Invention

9.4.8 Control Factor Based Robust Invention

10 Design for Robustness

11 Robust System Testing

12 Development of Multivariate Measurement System Using the Mahalanobis Taguchi Strategy

References

Appendix ASome Useful Orthogonal Arrays

Appendix BEquations for Signal-to-Noise (S/N) Ratios

Appendix CRelated Topics of Matrix Theory